METU CMP Collaboration (Y10)
Türkiye's mini-fab project — METU + ASELSAN + TÜBİTAK.
Prerequisites
What you'll learn here
- Identify the Y10 mini-fab stakeholders and roles
- State the Ankara location and facility plan
- View the 5-year investment + schedule
- Explain the public-private-academic collaboration model
- Compare to peers (TSMC, Intel, ASML)
Hook: Y10 = Domestic Mini-Fab
Y1 starts with the UNAM workshop. Y10 grows it 20×. Can’t be done in a university lab. Mini-fab needed.
Project name: METU CMP (METU Chip Manufacturing Project). Ankara-based, ASELSAN + TÜBİTAK + METU partnership.
This chapter introduces the project.
Intuition: 4 Stakeholders, 1 Facility
| Stakeholder | Role | Contribution |
|---|---|---|
| METU | Academic + design | Engineer training, R&D |
| ASELSAN | Industry + sales | Design transfer, customer reach |
| TÜBİTAK | Funding + oversight | State support, strategic approval |
| SIDRA | Know-how + operations | Technology, product roadmap |
Location: Ankara OSTİM or Teknokent. Area: 10,000 m² (building) + 1000 m² cleanroom. Investment: $70M (building + equipment). TÜBİTAK grant + loan.
Formalism: Project Details
Schedule:
- 2026: project approval, site selection.
- 2027: building construction begins.
- 2028: building done, equipment installed.
- 2029: pilot production (SIDRA Y10 prototype).
- 2030: serial production, 1M chips/year.
Facility plan:
- Class 4 cleanroom 1000 m².
- Class 3 (special steps) 100 m².
- Office + management 500 m².
- Test lab 500 m².
- Materials + storage 1000 m².
- Power + infrastructure (chiller, UPS, gas) 2000 m².
Equipment list:
- 8 ALD reactors.
- 2 DUV 193 nm steppers (new).
- 1 DUV immersion (more precise, 45 nm capability).
- 4 ICP-RIE chambers.
- 4 CMP stations.
- 4 PVD sputter.
- 2 CVD.
- Dicing saw, probe stations, inspection.
- Total equipment: $50M.
Capacity:
100 wafers/day × 250 days = 25K wafers/year. Y10 die yields ~20 chips (larger die) × 70% yield = 14 chips/wafer. Total: 350K chips/year start.
Scale up (2031-2032): 1M chips/year target.
Funding model:
- $40M TÜBİTAK grant (5 years).
- $20M ASELSAN private capital.
- $10M Türkiye Development Bank loan.
- Total $70M startup investment.
Operations (annual):
- Personnel 95 × 4.75M.
- Consumables + electricity: $3M.
- Maintenance + amortization: $5M.
- Total $13M/year opex.
Revenue:
- Y10 chip price 175M/year.**
ROI: (13M) / $70M = 230% annual. Strong.
Advantages vs external foundry:
- Supply security: no TSMC slot pressure.
- IP security: design stays in Türkiye.
- Domestic employment: 100+ engineers.
- Strategic: defense + space applications.
Challenges:
- Equipment imports: ASML, Applied Materials, etc. Vendor approvals required.
- Know-how: experienced process engineers scarce.
- Bureaucracy: investment + setup takes time.
- Suppliers: chemicals, gases (local alternatives?).
Risk management:
- 2026 project approval delays → lose 1 year.
- Equipment delivery delays (geopolitics) → lose 6 months.
- Yield runs low → year-1 loss, then improvement.
Comparable projects worldwide:
Intel Ohio fab ($100B): Started 2022. 3 nm capacity. Budget 1000× SIDRA’s.
TSMC Arizona fab ($40B): 5 nm, 2025 production target.
Samsung Taylor Texas ($17B): 2 nm logic.
UAE G42 + OpenAI: datacenter + AI chip fab planned.
SIDRA Y10 mini-fab 1B+ fab projects.
METU’s role:
- Process engineer training program (50% staff METU alumni).
- R&D partnership (SIDRA roadmap + METU publications).
- PhD intern positions.
ASELSAN’s role:
- Customer network (defense, satellite, automotive).
- Design consulting (radiation-hardened variants).
- Sales + marketing (international).
TÜBİTAK’s role:
- Strategic approval + grant.
- Audit + reporting.
- Semiconductor policy interface (Ministry of Industry).
Y100 growth:
Y10 mini-fab (5B):
- Ankara mini-fab → 10× scale-up (Y100 version).
- EUV lithography (if needed, $200M equipment).
- 2035 target.
International benchmark:
Taiwan: TSMC founded 1987. 40 years later, world’s leading foundry (~55% market share). Could Türkiye’s Y10 mini-fab follow a similar arc 40 years on?
Probability low but nonzero. SIDRA is the start.
Experiment: Y10 Mini-Fab Annual Economics
Revenue:
- 350K chips × 175M.
Expenses:
- Personnel: $5M.
- Consumables + electricity: $3M.
- Maintenance: $5M.
- TSMC wafer purchase still required (substrate) → $10M.
- Total opex: $23M.
Net annual: $152M margin.
Investment payback: 152M = 6 months. Excellent.
Realistic adjustment: first 2 years low volume + low yield + sales ramp. $50M/year net. 2-year payback.
Strategic bonus: a leap in the Türkiye semiconductor roadmap. State support continues.
Quick Quiz
Lab Exercise
Y10 mini-fab risk-benefit analysis.
Benefits:
- Domestic production (strategic).
- $150M/year net.
- 100+ jobs.
- Semiconductor ecosystem creation.
Risks:
- Equipment-import barriers (US sanctions).
- Yield low at start (50% year 1).
- Market competition (NVIDIA, Intel).
- Budget overrun risk.
Mitigations:
- Parallel equipment suppliers (Europe + Asia).
- SIDRA digital twin to simulate process (pre-optimize yield).
- Niche market focus (defense, space, automotive).
- TÜBİTAK buffer fund.
Decision: Y10 mini-fab is strategically + economically smart for Türkiye. Start in 2026.
Cheat Sheet
- METU CMP: Y10 mini-fab, Ankara.
- Stakeholders: METU + ASELSAN + TÜBİTAK + SIDRA.
- Investment: $70M.
- Schedule: 2026 approval → 2029 pilot → 2030 serial.
- Capacity: 350K-1M chips/year.
- ROI: 2 years (realistic).
Vision: From Mini-Fab to Full Fab
- Y10 (2030): Ankara mini-fab, 1M/year.
- Y100 (2035): Same site × 10 = 10M/year. EUV added.
- Y1000 (2040+): Türkiye multi-fab network. 100M/year global export.
The four-stakeholder model is sustainable. Backbone of Türkiye’s semiconductor industry.
Further Reading
- Next chapter: 7.6 — Test and Characterization
- Previous: 7.4 — UNAM 4-Layer BEOL
- Global fab investments: Intel, TSMC, Samsung press releases.
- Türkiye semiconductor: TÜBİTAK BİLGEM, Ministry of Industry reports.